Enterprise System Modernization for Scalable Manufacturing Operations

The organization currently manages outdated system architecture supported by legacy technologies, resulting in instability, difficulty in maintenance, and increased support costs. These challenges impede operational reliability, promptness in product setup, data validation accuracy, and hamper efforts to scale production efficiently.

A mid-to-large size manufacturing organization specializing in custom-built products for various markets, seeking to modernize legacy systems to support growth and operational efficiency.

• Reduce stockouts caused by setup errors and data validation issues, decreasing support calls and support time.
• Enhance process engineers’ productivity and ease talent recruitment and retention by providing a modern, user-friendly system.
• Minimize onboarding and setup time for new products through improved processes and workflows.
• Establish a scalable, flexible architecture that supports current and future manufacturing needs.
• Lay the groundwork for integrating legacy systems with new platforms, ensuring seamless data synchronization and operational continuity.

• Single Sign-On (SSO) for secure, centralized user authentication.
• Data ingestion and output mechanisms to synchronize with existing legacy manufacturing and inventory systems.
• Role-based permissions and access controls to assign and manage user rights within the platform.
• Support for defining, iterating, and refining manufacturing process modules, especially process engineering workflows.
• Integration capabilities with legacy applications to ensure data consistency and process continuity.
• Dashboard and reporting tools to monitor system status, stock levels, and process efficiency.

• Legacy manufacturing execution systems (MES) for production data synchronization
• Distribution and warehousing systems for inventory management
• Existing security infrastructure for compliance and data protection

• System scalability to support increasing numbers of users and manufacturing sites
• High system availability with minimal downtime
• Data integrity and accuracy improvements, aiming to reduce setup errors
• User-friendly UI to accelerate onboarding and reduce training time

Achieving a 300% increase in the talent pool of process engineers, reducing stockouts through improved data validation, and streamlining manufacturing workflows. The modernized system will provide a flexible architecture supporting future scale, improved operational stability, and enhanced productivity for engineering teams, ultimately driving growth and efficiency in manufacturing operations.