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Subsea Power Transformer Modernization Project

intechhouse.com

Energy & natural resources

Manufacturing

Engineering

Obsolescence and Limited Documentation in Critical Subsea Component

Global Subsea Systems Ltd. faces challenges due to the obsolescence of a key component, the SEM Power Transformer's core, which is no longer in production. Inadequate historical documentation complicates replication and modernization efforts, increasing project risk and potential delays. The existing transformer design requires upgrades to meet current operational needs and enhance system longevity in harsh subsea environments.

About the Client

A leading global provider of subsea production systems and components, specializing in innovative solutions for the oil and gas industry.

Modernize and Enhance SEM Power Transformer for Subsea Applications

Develop a modernized SEM Power Transformer core to meet or exceed the performance standards of the legacy system.
Create custom manufacturing of the transformer core and chassis to integrate seamlessly into existing subsea control systems.
Ensure the upgraded transformer's reliability and operational stability in challenging subsea environments.
Extend the lifespan of existing subsea production systems by providing a cost-effective upgrade solution.

Core Power Delivery and Isolation

Precise power delivery to subsea control components.
Robust electrical isolation for safety and reliability.
Compatibility with existing subsea control system interfaces.
Performance meeting or exceeding legacy system specifications.
Environmental resilience for operation in harsh subsea conditions.

Magnetics, Manufacturing, Reverse Engineering

Custom Magnetics Design & Manufacturing

Advanced Materials

Reverse Engineering

Precision Machining

Reliability Testing

Subsea Control Systems

Integration with existing valve controllers and sensor networks.
Compatibility with current subsea power distribution architecture.

Reliability, Durability, Scalability

High reliability and minimal failure rate in a subsea environment.
Exceptional durability to withstand pressure, temperature, and corrosion.
Scalability for integration into future subsea projects.
Compliance with relevant industry safety and regulatory standards.

Extended System Lifespan and Cost Savings

Successfully modernizing the SEM Power Transformer will avoid costly development of a new subsea power control system, extend the operational lifespan of existing subsea production systems, and ensure continued operational efficiency and safety in subsea environments. The project will provide a scalable and upgradable solution for future subsea projects, reducing long-term maintenance costs and minimizing operational risks.