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Modernization of Legacy Manufacturing Systems with MEM Module Development

orases.com

Manufacturing

Consumer products & services

Health & Fitness

Current System Challenges

Legacy systems built on outdated Powerbuilder/VB6 architecture with significant technical debt, causing instability, spurious results, and high maintenance costs. Key issues include frequent stockouts from data validation errors, low process engineer productivity, and extended onboarding times for new product setups.

About the Client

Manufacturer of maple furniture, toys, and adaptive equipment for early childhood and special needs individuals

Modernization Goals

Replace legacy Powercerv-based systems with modern, scalable architecture
Reduce stockouts by 75% through improved data validation
Enhance process engineer productivity and talent pool accessibility
Shorten new product setup time by 50%

Core System Requirements

Role-based process engineering interface
Single Sign-On (SSO) authentication
Real-time data validation engine
Role-based access control (RBAC)
Legacy system integration layer

Technology Stack Preferences

Cloud-native infrastructure

Containerized microservices

Modern web framework (React/Angular)

Identity management platform

System Integration Needs

Legacy Powerbuilder MES systems
VB6 warehouse/distribution applications
Existing SQL database infrastructure

Operational Requirements

99.9% system availability SLA
Real-time data synchronization
Role-based UI responsiveness <2s
Enterprise-grade security compliance

Expected Business Outcomes

Streamlined manufacturing operations through modern architecture, achieving 300% increase in process engineer talent pool accessibility, 40% reduction in system maintenance costs, and foundational platform for global expansion to UK markets.