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Development of a Cross-Platform Hydraulic Torque Data Collection and Control System
  1. case
  2. Development of a Cross-Platform Hydraulic Torque Data Collection and Control System

Development of a Cross-Platform Hydraulic Torque Data Collection and Control System

valor-software.com
Manufacturing
Construction
Energy & natural resources

Identifying Challenges in Hydraulic Torque Data Management

The client faces difficulties with outdated web and mobile applications that limit functionality and performance, hindering efficient data collection and remote operation in hydraulic torque assembly processes. Existing systems are inflexible, lack offline capabilities, and are not aligned with modern user expectations, leading to operational inefficiencies and potential inaccuracies in critical data collection.

About the Client

A large manufacturing enterprise specializing in industrial assembly and heavy equipment maintenance, seeking to improve hydraulic torque control and data accuracy across multiple sites.

Goals for Modernizing Hydraulic Torque Control and Data Collection Systems

  • Develop a new cross-platform mobile application supporting job creation, processing, and real-time data capture via Bluetooth connectivity.
  • Implement offline data storage with seamless synchronization once connected to the internet.
  • Create a manual testing mode for demo purposes without requiring physical hardware.
  • Design a flexible licensing and subscription management system with trial options, real-time remote oversight, and robust security.
  • Refactor and enhance the web application's front-end for improved usability, performance, and scalability.
  • Update underlying frameworks and libraries to ensure security, performance, and compatibility with third-party tools.
  • Enable the client to monitor and analyze hydraulic torque data globally in real-time, enhancing decision-making and operational oversight.

Core Functionalities for Hydraulic Torque Data Control System

  • Mobile app for job creation, processing, and Bluetooth connection to hydraulic tools.
  • Local storage of torque data with automatic online synchronization.
  • Offline mode to support remote field operations without internet connectivity.
  • Manual mode to simulate hardware interactions for user testing and demos.
  • Web interface with user and license management dashboards.
  • Subscription-based licensing with trial periods, auto-shutdown, and activity tracking.
  • Real-time remote analytics platform with live supervision of global operations.
  • System upgrade using modern frameworks and libraries for performance, security, and maintainability.

Preferred Technologies and Software Architectures

Cross-platform mobile development frameworks such as ReactNative
State management with Redux
Local database with Realm DB
TypeScript for robust codebase

Essential External System Integrations

  • Bluetooth connectivity with hydraulic tools
  • Cloud database service for data storage and synchronization
  • Authentication and subscription management services
  • Remote analysis and monitoring platforms

Critical Non-Functional System Attributes

  • High performance with responsive user interfaces
  • Offline functionality with local data caching
  • Scalability to support multiple users across various locations
  • Strong security for user data and licensing management
  • Compatibility with future upgrades of underlying frameworks

Projected Business Benefits and System Value

The new system is expected to streamline hydraulic torque operations by enabling faster job setup, accurate data collection, and improved remote supervision. It aims to reduce operational errors, minimize downtime, and enhance data reliability, ultimately increasing productivity and offering a competitive edge. The introduction of flexible licensing and demo features is projected to attract new clients, while real-time analytics will empower global oversight, leading to optimized maintenance and assembly workflows.

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