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Modernization of Wind Turbine Control Software for Enhanced Efficiency and Grid Integration

edvantis.com

Energy & natural resources

Challenges in Scaling Software Development and Modernizing Control Systems

The engineering firm faced difficulties scaling their internal software team to develop advanced control systems for next-generation wind turbines. Legacy RTOS infrastructure required modernization to support ARM Cortex-based controllers while ensuring compliance with industry standards for safety, communication, and grid connectivity.

About the Client

Global leader in renewable energy solutions specializing in wind turbine innovation and grid integration technologies

Strategic Modernization Goals

Upgrade legacy RTOS to support ARM Cortex architecture
Develop safety-critical modules for power supply and backup systems
Implement IEC 61850/61400-25 compliant communication protocols
Integrate SCADA monitoring systems with new turbine controllers
Enable MATLAB/Simulink simulation capabilities on embedded systems

Core System Capabilities

ARM Cortex-optimized real-time operating system
Automated alarm notifications and emergency shutdown mechanisms
Weather sensor integration for dynamic operational adjustments
SCADA system connectivity for remote monitoring
Automated code generation from Simulink models

Technology Stack Requirements

C++

Nucleus RTOS

ARM Cortex Architecture

FUSION TCP/IP Stack

Windows Embedded Systems

System Integration Needs

SCADA Monitoring Platforms
MATLAB/Simulink Toolchain
IEC 61850 Compliant Networking Protocols

Performance and Compliance Standards

IEC 61850/61400-25 Certification
Real-time Processing Optimization
Resource-Efficient Embedded Execution
Scalable Architecture for Future Expansion

Operational and Market Advantages

Enables uninterrupted power generation during grid fluctuations, reduces operational costs through predictive maintenance, achieves 30% improvement in controller response times, and accelerates time-to-market for compliant turbine models while maintaining leadership in renewable energy innovation.