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Enterprise System Modernization for Manufacturing Operations
  1. case
  2. Enterprise System Modernization for Manufacturing Operations

Enterprise System Modernization for Manufacturing Operations

codedistrict.com
Manufacturing
Supply Chain

Identified Challenges in Legacy System Infrastructure Hindering Manufacturing Efficiency

The client relies on multiple disconnected legacy systems to manage design workflows, order processing, inventory management, and catalog generation. These fragmented systems cause inefficiencies, data redundancies, errors, delays, and limited scalability, impeding growth and collaboration across departments.

About the Client

A mid to large-sized apparel manufacturing company seeking to modernize legacy systems to improve operational efficiency, collaboration, and scalability.

Key Goals for System Modernization and Operational Excellence

  • Achieve a significant reduction in order processing times, targeting a 40% decrease.
  • Automate manual processes to reduce operational costs and improve accuracy.
  • Enhance interdepartmental collaboration with centralized data access.
  • Implement real-time data updates for accurate inventory, order, and production insights.
  • Support scalability to accommodate increasing client demand and larger production workflows.
  • Improve onboarding processes, aiming for a 50% faster integration of new users.
  • Increase overall client satisfaction through faster, reliable service delivery.

Core Functional Capabilities for Automated and Integrated Manufacturing Systems

  • Unified Order Processing System consolidating multiple legacy order management workflows.
  • Centralized Design Asset Management supporting components, BOMs, images, and documents.
  • Real-time Inventory and Production Tracking for accurate, up-to-date insights.
  • Enhanced Reporting and Client Catalog Generation with minimal manual intervention.
  • Intuitive User Interface facilitating faster onboarding and improved user experience.
  • Automated workflows to replace manual data entry, reducing errors and processing times.
  • Interdepartmental Data Sharing capabilities for improved collaboration.

Preferred Technologies and Architectural Approaches

Web-based scalable architecture
Relational database redesign for data integrity and real-time updates
Modern development frameworks for frontend and backend components

Essential System Integrations

  • Legacy system migration tools for data consolidation
  • ERP system integration for synchronized inventory and order data
  • Design management tools and catalog generation modules

Critical Non-Functional System Attributes

  • System scalability to support increasing transaction volumes and client base
  • High system availability with minimal downtime
  • Data security and compliance with industry standards
  • Performance benchmarks of 90% faster issue resolution
  • Real-time data processing to support operational decision-making

Projected Business Benefits from System Modernization

The implementation of a centralized, automated, and scalable manufacturing management system is expected to result in a 40% reduction in order processing times, a 90% faster resolution of operational issues, and a 50% quicker onboarding process. These improvements will enhance overall efficiency, reduce operational costs, improve collaboration, and increase customer satisfaction, supporting the company's growth ambitions.

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