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Development of Scalable Automated Rail Geometry Monitoring System Using Integrated Total Stations
  1. case
  2. Development of Scalable Automated Rail Geometry Monitoring System Using Integrated Total Stations

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Development of Scalable Automated Rail Geometry Monitoring System Using Integrated Total Stations

stepinsight.com
Construction
Logistics
Utilities

Challenges in Rail Geometry Monitoring

Legacy systems for rail geometry monitoring require manual setup, suffer from calculation inaccuracies due to single-station data limitations, and lack scalability. These issues increase operational delays, human error risks, and maintenance costs.

About the Client

A transportation infrastructure company specializing in rail network maintenance and safety monitoring systems.

Project Objectives

  • Replace outdated manual survey systems with automated multi-station integration
  • Achieve sub-millimeter accuracy in rail geometry calculations
  • Reduce manual configuration tasks by 80%
  • Enable seamless scalability for future network expansions

Core System Functionalities

  • Modular architecture for independent survey/processing/alarm components
  • Automated project configuration wizard
  • Overlapping data fusion algorithm from multiple Total Stations
  • Integrated alarm management system
  • FTP-based data synchronization framework

Technology Stack

IoT-enabled survey equipment integration
Web-based monitoring dashboard
Python-based processing engine
Modular microservices architecture

System Integrations

  • Legacy REMO alarm management system
  • Rail network FTP data repositories
  • IoT telemetry protocols for Total Stations

Non-Functional Requirements

  • 99.99% system uptime for continuous monitoring
  • Support for 50+ concurrent Total Station connections
  • Data processing latency under 2 seconds
  • Role-based access control for security

Expected Business Impact

The implementation will reduce rail maintenance downtime by enabling real-time geometry monitoring, decrease measurement errors through automated multi-station data fusion, and provide a future-proof platform that can scale with network expansion requirements.

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