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Augmented Reality Quality Control System for Manufacturing
  1. case
  2. Augmented Reality Quality Control System for Manufacturing

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Augmented Reality Quality Control System for Manufacturing

osedea.com
Manufacturing
Automotive
Aerospace

Challenges in Current Quality Control Process

RMC currently relies on a two-stage manual inspection process for defect detection (pinholes, scratches, blisters) on truck parts. This involves visual identification, marking defects with chalk, and subsequent verification by checking logged data in their Quality Management System. This process is time-consuming, prone to inconsistencies, and lacks detailed data visualization for identifying recurring defect patterns. Inspectors need to constantly move between the part and a computer, reducing efficiency.

About the Client

Quebec-based manufacturer of high-quality truck parts (bumpers) using molded plastic and composite materials.

Project Goals

  • Improve the accuracy and efficiency of quality control inspections.
  • Streamline defect tracking and data collection.
  • Reduce the time spent on manual inspection tasks.
  • Enhance data reliability and consistency.
  • Enable future AI-driven defect detection capabilities.
  • Improve worker adoption of quality control processes.

Functional Requirements

  • Augmented reality overlay of a 3D CAD model of the part.
  • Intuitive hand gesture-based defect tagging.
  • Automatic mapping of defect locations to the digital model.
  • Hands-free data logging of defect information (location, type, description).
  • Visual markers for confirming defect corrections.
  • Compatibility with different bumper types.

Preferred Technologies

Microsoft HoloLens 2
Unity
AR Development
AI Development

Required Integrations

  • Existing Quality Management System (for data storage and retrieval)

Key Non-Functional Requirements

  • Scalability to support different bumper types.
  • Real-time data synchronization.
  • High accuracy in defect location mapping.
  • User-friendly interface for inspectors.
  • Robust data security.

Expected Business Impact

This project is expected to significantly improve RMC's quality control process by increasing inspection accuracy, reducing inspection time, and providing valuable data for identifying and addressing recurring defect patterns. The solution will lay the groundwork for future AI-driven quality control, ultimately strengthening RMC's quality assurance and improving overall operational efficiency. Improved data accuracy will also allow for more effective process improvements.

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