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Upgrade of Critical Subsea Power Conversion Module for Enhanced Reliability and Compliance
  1. case
  2. Upgrade of Critical Subsea Power Conversion Module for Enhanced Reliability and Compliance

Upgrade of Critical Subsea Power Conversion Module for Enhanced Reliability and Compliance

intechhouse.com
Energy & natural resources
Manufacturing
Supply Chain

Challenges in Ensuring Reliable Power Conversion in Harsh Subsea Environments

The client faces technical challenges with their existing subsea DCDC power conversion modules, including passing electromagnetic compatibility (EMC) standards as power demands increase, and addressing obsolescence of key components. These issues threaten operational stability, safety, and compliance in challenging subsea conditions, risking system failures and increased maintenance costs.

About the Client

A large multinational oil and gas company specializing in subsea exploration and production, requiring robust and compliant power systems for underwater operations.

Goals to Enhance Subsea Power System Performance and Compliance

  • Redesign and upgrade the power conversion modules to meet advanced EMC standards and industry compliance requirements.
  • Replace obsolete components with custom-designed alternatives to ensure system longevity and maintain performance standards.
  • Improve thermal management and EMI suppression to pass rigorous environmental and electromagnetic testing phases.
  • Extend the operational lifecycle of the subsea modules and enhance reliability in harsh environmental conditions.

Core Functionalities for the Subsea Power Conversion Upgrade

  • Electromagnetic Compatibility (EMC) optimization through advanced filtering solutions
  • Custom replacement components designed to eliminate obsolescence issues
  • Enhanced thermal management to maintain system stability in extreme temperature conditions
  • Robust power conversion with improved efficiency and stability
  • Environmental resilience to withstand harsh subsea conditions

Preferred Technologies and Design Approaches for System Development

Power Electronics design tools such as LTSpice, PSIM, and Power Stage Designer
Custom magnetic component manufacturing
Advanced filtering and EMI suppression techniques
Reliability-focused electronic design methodologies

Necessary External System Integrations

  • Environmental and electromagnetic testing systems for compliance verification
  • Manufacturing systems for custom components
  • Existing subsea control and monitoring systems to ensure seamless integration

Critical Non-Functional System Requirements

  • System must pass stringent EMC standards for subsea equipment
  • Operational lifespan should be extended by at least 20% compared to previous modules
  • Maintain thermal and EMI performance within specified limits under high-demand conditions
  • System scalability to accommodate future power demands and regulatory changes

Projected Business Benefits of the Power Module Upgrade

The upgraded subsea power conversion modules are expected to significantly enhance system reliability, extend operational lifespan, and ensure compliance with industry standards. These improvements will reduce maintenance costs, improve operational safety, and support the company's ongoing subsea exploration and extraction activities, ultimately boosting efficiency and reducing downtime in challenging environments.

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