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Electronics and Embedded Software Modernization for Compact High-Precision Optical Equipment
  1. case
  2. Electronics and Embedded Software Modernization for Compact High-Precision Optical Equipment

Electronics and Embedded Software Modernization for Compact High-Precision Optical Equipment

intechhouse.com
Manufacturing
Medical

Challenge of Integrating Advanced Optical Equipment into Compact Enclosures

The client faces the challenge of reducing the size of their high-precision optical devices to fit into smaller enclosures without compromising existing functionalities or performance. They also aim to incorporate new hardware-enabled features, ensure compliance with international regulatory standards, and maintain compatibility with legacy components, all within minimal hardware modifications to reduce development time and costs.

About the Client

A global manufacturing company specializing in optical and microscope equipment, seeking to upgrade their product line with enhanced features in a more compact form factor.

Goals for Developing a Compact, Regulatory-Compliant Optical Equipment System

  • Design and implement compact embedded electronics that fit within existing smaller housings while preserving core functionalities.
  • Incorporate hardware upgrades to enable new advanced features and improve overall product performance.
  • Ensure compliance with global standards such as FCC, CE, and EMC through proper component selection and shielding techniques.
  • Optimize embedded software for seamless operation with upgraded hardware and enhanced user experience.
  • Guarantee compatibility with legacy component systems for cost-effective upgrades.

Core Functional and Technical System Requirements

  • Precise component placement using multi-board assembly techniques to allow fitting into existing smaller enclosures.
  • Inclusion of electromagnetic interference filtering components such as ferrite beads and ESD protection to meet international compliance.
  • Utilization of onboard display output capabilities for real-time visual feedback and user interface customization.
  • Integration of new hardware modules with legacy optical apparatus ensuring compatibility and reusability of selected components.
  • Software finetuning to enhance responsiveness, visual performance, and user interaction experience.

Preferred Technologies and Architectural Approaches

Embedded C/C++ for low-level hardware control
ARM Cortex-M7 microcontrollers
uCode platforms for real-time operations
USB HID communication protocol
VISCA protocol for camera control
Mechanical design tools such as multi-board assembly in Altium Designer

External Systems and Protocol Integrations

  • Legacy component interface compatibility
  • USB protocols for device communication
  • Video and display management protocols
  • Regulatory compliance filters and EMI shielding components

Non-Functional System Attributes and Performance Metrics

  • Physical size reduction to fit existing smaller enclosures with minimal structural modifications
  • Compliance with global electromagnetic compatibility (EMC) standards, including FCC and CE
  • Software responsiveness and stability with smooth visual feedback
  • Design to enable mass production with minimal hardware redesign

Expected Business Benefits and Market Advantages

Successful implementation of the electronics and software modernization will enable the client to offer upgraded optical devices with advanced features, meeting international regulatory standards, and fitting into existing enclosures. This will reduce development costs and time, open new international markets, increase competitiveness, and enhance product durability and performance, positioning the client as a leader in high-precision optical equipment.

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