Upgrade and Integration of Ultrasonic Diagnostic Software for Enhanced Machinery Inspection

The client has upgraded to new ultrasonic scanners with improved features, including increased speed and the ability to view two levels simultaneously. The current diagnostic software is incompatible with these enhancements, limiting the ability to fully utilize the new equipment's capabilities and potentially impacting inspection accuracy and efficiency.

A mid to large-sized manufacturing company specializing in machinery production that requires advanced nondestructive testing and high-level diagnostics to ensure quality and safety standards.

• Develop and implement software modifications to integrate the latest ultrasonic scanner features, ensuring compatibility with new hardware capabilities.
• Refactor existing code to improve system stability, performance, and maintainability.
• Enable real-time visualization of ultrasonic signals, defect detection, and measurement of defect size and depth.
• Improve inspection speed to match or exceed the new scanner's enhanced throughput.
• Ensure system robustness to support dual-level viewing in a single scan pass.
• Facilitate seamless integration with existing diagnostic workflows and hardware components.

• Signal decoding from high-speed ultrasonic scanners.
• Visualization of ultrasonic data with clear, user-friendly interfaces.
• Detection and characterization of defects, including size and depth measurement.
• Support for simultaneous viewing of two levels in a single scan pass.
• Real-time data processing to allow immediate inspection decisions.
• Code refactoring for enhanced stability, scalability, and maintainability.

• Ultrasonic scanner hardware SDKs and APIs
• Existing diagnostic hardware components
• User interface modules for data visualization

• High performance capable of processing data from faster scanners, with minimal latency.
• Scalability to accommodate future scanner upgrades or additional features.
• Robustness and stability to support continuous operation in industrial environments.
• Security protocols to protect diagnostic data and system access.

The upgraded diagnostic system will enable the client to fully leverage the new ultrasonic scanners' enhanced features, increasing inspection speed and accuracy. This will lead to improved defect detection, reduced downtime, and higher product quality, ultimately supporting the client's market leadership and operational efficiency.