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Scalable Energy Management System for Industry Optimization and Cost Reduction
  1. case
  2. Scalable Energy Management System for Industry Optimization and Cost Reduction

Scalable Energy Management System for Industry Optimization and Cost Reduction

intechhouse.com
Utilities
Energy & natural resources
Manufacturing
Logistics

Energy Consumption Challenges in Large-Scale Industrial Operations

The client faces rising energy costs and potential regulatory restrictions, necessitating a scalable, flexible energy management solution to monitor and analyze energy and gas usage across multiple facilities. They require detailed insights into individual device consumption to identify inefficiencies and implement targeted optimizations, ultimately reducing energy expenses and ensuring compliance.

About the Client

A large-scale industrial enterprise with diverse energy consumption points seeking to enhance energy efficiency and reduce operational costs through advanced monitoring and analytics.

Goals for Implementing a Robust Energy Optimization Solution

  • Develop a comprehensive energy and gas consumption monitoring platform capable of real-time data collection from multiple power and gas meters.
  • Implement analytical dashboards that provide insights into consumption patterns and potential savings opportunities.
  • Enable control features such as power management and energy cost tracking per department or production section.
  • Create a scalable system architecture that supports future expansion to other media, such as heat and compressed air.
  • Support long-term operational cost reductions and increased energy efficiency through continuous data analysis and optimization.

Core Functionalities for the Energy Management System

  • Data logging from multiple devices using autonomous data controller technology
  • Master data application for data analysis and visualization
  • Real-time dashboards displaying energy consumption metrics
  • Media metering methods for diverse utilities such as electricity, gas, heat, and compressed air
  • Energy consumption profiling per device, department, and site
  • Control functions including power management and consumption adjustments
  • Alerts and notifications for abnormal consumption patterns
  • Long-term data storage and reporting capabilities
  • Expansion support for additional media types and locations

Preferred Technologies and System Architecture

Autonomous Data Controller (ADC) – data logging device with analysis algorithms
Master data application with embedded analysis algorithms
Web-based analytical dashboards

Necessary System Integrations

  • Sensors and meters for energy and utility data collection
  • Existing enterprise resource planning (ERP) or operational systems for data alignment
  • Notification and alerting platforms

Key Non-Functional System Requirements

  • Scalability to support increasing data volume and expanding sites
  • System uptime of 99.9% for continuous monitoring
  • Data security and compliance with industry standards
  • Responsive dashboards accessible on various devices
  • Real-time data processing with minimal latency

Projected Business Benefits of the Energy Management System

The implementation is expected to enable precise control of energy consumption with real-time analytics, leading to significant cost reductions in energy spending. Targeted optimization actions could improve energy efficiency by up to 20%, while maintaining regulatory compliance and supporting long-term sustainability strategies. The scalable design facilitates future expansion to additional media and locations, ensuring ongoing operational improvements and cost savings.

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