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Implementation of Automated Warehouse Management System for Customized Industrial Crane Manufacturing

firstlinesoftware.com

Manufacturing

Logistics

Current Warehouse Operational Challenges

Manual paper-based warehouse management system lacking automation, inconsistent rack formats from legacy infrastructure (1970s), inefficient tracking of heavy crane components (up to several tons), and manual assignment of item numbers for location tracking. These factors create bottlenecks in parts distribution to assembly departments and temporary storage operations.

About the Client

Manufacturer of industrial tower cranes operating in piece production format with customized customer specifications

Key Automation Goals

Automate warehouse processes eliminating paper records
Implement unified information system for 3,000+ storage positions
Integrate with existing ERP system for seamless operations
Support diverse rack formats in legacy infrastructure
Optimize parts distribution logistics to assembly departments

Core System Requirements

Custom rack format compatibility for legacy warehouse infrastructure
Automated item number assignment and tracking system
Real-time virtual inventory records for large components
Optimized parts distribution routing to assembly departments
Mobile handheld terminal integration for warehouse operations

Technology Stack Requirements

viastore WMS (customized implementation)

Handheld terminal devices

Desktop workstations

ERP integration middleware

System Integration Needs

Enterprise Resource Planning (ERP) system
Warehouse equipment control systems
Mobile device management platform

Performance & Scalability Requirements

Support for 3,000+ storage positions
Heavy load capacity handling (components weighing several tons)
High-availability system architecture
Scalable rack format database
Real-time inventory tracking accuracy

Expected Business Outcomes

Complete elimination of paper-based processes, 40-60% improvement in parts distribution efficiency, enhanced tracking accuracy for large components, standardized operations across diverse rack formats, and seamless integration with ERP system enabling real-time inventory visibility across manufacturing and assembly departments.