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Development of an Automated Solar Panel Layout and BOM Configuration Tool
  1. case
  2. Development of an Automated Solar Panel Layout and BOM Configuration Tool

Development of an Automated Solar Panel Layout and BOM Configuration Tool

effectivesoft.com
Manufacturing

Challenges Faced by Solar Equipment Manufacturers in Preinstallation Planning

The client requires a software solution to streamline preinstallation activities by automatically generating solar panel layouts and bills of materials (BOM) based on user-defined parameters. This is essential to improve accuracy, reduce project uncertainties and design errors, and enhance visibility of panel arrangements for internal teams, partners, and customers. Additionally, the client seeks seamless integration into their existing web platform to facilitate easy access for engineers, partners, and prospective customers.

About the Client

A company specializing in producing solar mounting and racking solutions that collaborates with installation contractors and provides configuration services.

Goals for Automating Solar Mounting System Configuration

  • Create an intuitive web-based tool for automatic generation of solar panel layouts and BOM based on user inputs.
  • Ensure the solution provides clear visualizations of panel arrangements and configurations.
  • Enable customization for panels not present in the existing database through a flexible selection option.
  • Incorporate an admin panel to oversee generated configurations, user activity, and system statistics.
  • Implement the solution with reliable, scalable, and secure technology stacks to support ongoing usage and growth.

Core Functional System Features for Solar Panel Configuration Tool

  • Parameter-based user input form for mounting type, site requirements, and solar module details.
  • Automated calculation engine that creates suggested panel arrangements based on input data.
  • Generation of detailed bill of materials (BOM) for the configured system.
  • Visualization interface showing layout of solar panels and rail configurations.
  • Export options for configuration reports to Excel and PDF formats.
  • Admin panel to view system statistics, recent configurations, and user activity logs.
  • Database integration for predefined panel options with a provision for custom selection.
  • Security features to restrict unauthorized access and ensure data integrity.

Preferred Technologies for System Development

HTML, CSS for frontend UI
JavaScript, jQuery for application logic
SQL and MySQL for database management
Bootstrap for responsive design
Server-side scripting with a reliable framework (e.g., .NET or Python) for calculation logic
Web application architecture supporting integration with existing platforms

Essential External System Integrations

  • Database systems for storing panel types, configurations, and user data
  • Export functionality compatible with Excel and PDF formats
  • Existing website or client portal for embedding the configuration tool

Critical Non-Functional System Requirements

  • System availability of at least 99.9% uptime
  • Responsive design ensuring usability across devices
  • Quick response times for layout calculations (under 2 seconds) under typical load
  • Data security measures to protect sensitive user and configuration data
  • Scalability to accommodate increasing numbers of users and configurations

Projected Business Benefits from the Solar Configuration System

The implementation of this automated configuration tool is expected to significantly reduce project uncertainties and design errors, leading to more accurate and efficient planning. It will enhance visibility of solar system layouts, improve user engagement, and streamline preinstallation activities. Anticipated results include faster configuration turnaround times, improved client satisfaction, and increased sales conversion rates due to accessible and transparent project estimates.

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