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Development of an Advanced 2D/3D Configurator for Fall Protection Systems with ERP Integration and Enhanced Design Capabilities
  1. case
  2. Development of an Advanced 2D/3D Configurator for Fall Protection Systems with ERP Integration and Enhanced Design Capabilities

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Development of an Advanced 2D/3D Configurator for Fall Protection Systems with ERP Integration and Enhanced Design Capabilities

rolemodelsoftware.com
Construction
Manufacturing
Business services

Challenges in Manual Design Processes and Lengthy Quoting Cycles

Kattsafe's sales team relied on draftspersons to create custom fall protection designs using CAD software, resulting in 4+ hour quoting cycles. Manual workflows caused delays in design revisions, unprofessional deliverables when using marked-up prints, and inefficient utilization of engineering resources for routine configurations.

About the Client

A global provider of industrial access, height safety, and fall protection systems, specializing in modular, no-weld solutions for customized onsite assembly.

Goals for the New Configurator System

  • Automate paper-based workflows to eliminate manual drafting dependencies
  • Reduce quoting time from 4+ hours to under 30 minutes
  • Enable sales teams to generate accurate 2D/3D designs without engineering expertise
  • Integrate ERP systems for real-time cost calculations and parts list generation
  • Support modular design customization for ladders, platforms, and roof systems

Core System Functionalities and Key Features

  • Browser-based 3D rendering engine with interactive design manipulation
  • Automated parts list generation for ERP integration
  • Ladder and platform configuration modules with angle-specific components
  • Roof system designer with building plan import capabilities
  • Centralized admin portal for access control and pricing updates
  • Multi-format export (PDF, DXF, DWG)

Technology Stack and Integration Requirements

WebGL/Three.js for 3D rendering
JavaScript/TypeScript for frontend
LightningCAD framework for CAD automation
Cloud-based architecture for scalability

System Integration Needs

  • ERP system integration (e.g., SAP, Oracle)
  • Building Information Modeling (BIM) software compatibility
  • Cloud storage for design file management

Performance and Security Requirements

  • Support for 10,000+ concurrent users
  • Real-time rendering performance under 2-second response times
  • Role-based access control with enterprise-grade security
  • Cross-browser compatibility (Chrome, Firefox, Edge)

Expected Business Impact of the New Configurator

The system will reduce quoting time by 87.5%, decrease production lead times by 34 days through direct manufacturing integration, and deliver an 80%+ ROI by eliminating manual drafting processes. Expanded partner access will further increase ROI while maintaining design consistency and engineering accuracy across global operations.

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