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Development of a Mobile and Web Production Monitoring Platform for Manufacturing Operations
  1. case
  2. Development of a Mobile and Web Production Monitoring Platform for Manufacturing Operations

Development of a Mobile and Web Production Monitoring Platform for Manufacturing Operations

digiteum.com
Manufacturing

Challenges Faced by Manufacturing Companies in Production Monitoring and Efficiency Tracking

Manufacturing organizations often lack comprehensive, real-time visibility into machine performance and production processes across multiple facilities. Existing solutions may be fragmented, inefficient, or outdated, leading to delays in decision-making, reduced operational efficiency, and difficulty in maintaining quality standards.

About the Client

A mid- to large-sized manufacturing enterprise seeking to enhance real-time production oversight, machine efficiency tracking, and operational analytics via integrated mobile and web applications.

Goals for Developing an Integrated Production Monitoring Solution

  • Develop user-friendly native mobile applications for iOS and Android to provide around-the-clock access to machine status, production metrics, and alerts.
  • Upgrade and modernize the web-based production monitoring platform to enhance performance, usability, and feature set.
  • Implement real-time data retrieval and visualization capabilities for seamless monitoring of machine and process efficiency.
  • Incorporate multilingual support (e.g., French, German, Italian) to accommodate diverse user bases.
  • Enable customization of notifications, filters, and reporting modules to improve operational insights.
  • Establish scalable, high-performance architecture to support increasing data volume and user base.

Core Functional Capabilities for the Production Monitoring System

  • Native mobile apps for iOS and Android platforms with intuitive UI and rich functionality.
  • Real-time data synchronization with cloud-based backend systems for production status, machine performance, and operational alerts.
  • Dashboard views summarizing workshop status, production cycles, and machine efficiency metrics.
  • Notification system for immediate alerts on critical incidents or machine downtime.
  • Filtering options for production data based on parameters such as time, machine, or shift.
  • Localization into multiple languages (e.g., French, German, Italian).
  • Modular design allowing easy addition of new features like analytics, data export, and detailed reporting.
  • Seamless integration with existing IoT, ERP, or manufacturing execution systems (MES).

Preferred Technologies and Architectural Approaches

Cross-platform native development frameworks (e.g., Xamarin, React Native) for mobile applications.
Modern frontend frameworks (e.g., Angular, React, or Vue.js) for web application.
TypeScript, HTML5, CSS3 for front-end development.
State management libraries (e.g., NgRx, Redux) for robust application state handling.
Visualization libraries such as d3.js for dynamic charting and analytics.
CI/CD pipelines for automated testing and deployment.
Cloud-based infrastructure with scalable backend services.

External Systems and Data Sources Integrations

  • Cloud-based data storage and processing systems for real-time monitoring data.
  • Manufacturing execution systems (MES) or IoT platforms for machine data ingestion.
  • Notification delivery services (push notifications, email alerts).
  • Localization databases for multilingual support.
  • Authentication and user management systems.

Performance, Security, and Scalability Expectations

  • High performance web application with load times under 2 seconds for key dashboards.
  • Mobile apps with offline data caching for intermittent connectivity scenarios.
  • Support for at least 100 concurrent users initially, scalable to 500+ users.
  • Real-time data update latency below 2 seconds.
  • Robust security protocols and data privacy compliance.
  • Automated testing and continuous deployment pipelines to ensure quality and rapid iteration.

Projected Business Benefits and Value of the Production Monitoring Platform

The implementation of an integrated mobile and web production monitoring system is expected to significantly enhance operational visibility, reduce machine downtime, and improve overall efficiency. Key anticipated outcomes include increased production throughput, more timely decision-making, and enhanced user experience, leading to measurable improvements in manufacturing KPIs and customer satisfaction.

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