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Development of a Comprehensive Maintenance and Operations Platform for Machine Tool Manufacturers

s-pro.io

Manufacturing

Industrial Equipment

Automation

Challenges in Maintenance and Operations

The manufacturer faces inefficiencies due to manual, paper-based workflows, limited real-time visibility into machine performance, and fragmented communication between maintenance teams. These issues lead to delayed problem resolution, increased downtime, and suboptimal resource allocation.

About the Client

A 106-year-old manufacturer of high-precision machine tools with 50+ employees and 750+ global customers, seeking to optimize maintenance, reduce downtime, and enhance operational efficiency.

Key Project Goals

Digitize and automate maintenance workflows to eliminate manual processes
Enable real-time monitoring of machine performance and predictive maintenance
Enhance cross-team collaboration for faster issue resolution
Reduce unplanned downtime and extend equipment lifespan

Core System Functionalities

Automated work order generation and task assignment
Real-time machine performance dashboard with predictive analytics
Centralized communication hub for technicians, engineers, and supervisors
Historical data tracking and reporting for compliance and optimization

Technology Stack

Cloud-based platform (AWS/Azure)

IoT integration for machine sensors

React/Vue.js for frontend dashboards

Machine learning for predictive maintenance

System Integrations

Industrial IoT devices for real-time machine data
ERP systems for resource planning
Mobile apps for field technicians

Non-Functional Requirements

High availability (99.9% uptime)
Data encryption and role-based access control
Scalability to support 1000+ connected machines

Expected Business Impact

The platform will reduce unplanned downtime by 30-40%, improve maintenance team productivity by 25%, and extend equipment lifespan through predictive maintenance. It will position the manufacturer as a leader in operational efficiency while achieving annual cost savings of €500,000+.