Development of a Compliant and High-Efficiency Power Supply Line for Global Markets

The client faces the need to update their entire power supply product line to adhere to emerging international norms on electromagnetic emission and efficiency. With a diverse range of units varying in voltage, functionality, and efficiency, they require external technical expertise to rapidly develop and certify these products within strict deadlines to maintain competitiveness in global markets.

A mid-sized electronic manufacturing firm specializing in inductive components and power supply units, aiming to expand its product offerings to meet international standards.

• Design and develop a comprehensive line of power supplies covering voltages from 5V to 54V.
• Achieve compliance with international standards across multiple regions (including Europe, USA, Japan, Israel).
• Ensure product compatibility with input voltages ranging from 90V to 264V and frequencies from 47Hz to 63Hz.
• Develop hardware (including schematic design, PCB layout, transformer construction) and perform rigorous onsite testing for performance and emission parameters.
• Deliver certified prototypes within a limited timeframe to meet market rollout deadlines.
• Establish a manufacturing-ready product line with high efficiency, low electromagnetic emission, and safe operation across diverse environmental conditions.

• Design and schematic creation for power supply units with voltage outputs ranging from 5V to 54V.
• Development of transformer construction and PCB layout optimized for high efficiency and low electromagnetic emission.
• Onsite hardware development, adjustment, and parameter tuning to meet strict standards.
• Rigorous testing capabilities for measuring voltage levels, electromagnetic radiation, electromagnetic emission, temperature, efficiency, and electricity consumption.
• Certification-ready output compatible with global input voltages (90V-264V) and frequencies (47Hz-63Hz).
• Documentation and compliance verification for international standards (including European CE, US UL, Japanese PSE, Israeli standards).

• Testing equipment for electromagnetic emission and radiation measurement
• Standards compliance verification systems for international certifications
• Data acquisition systems to monitor testing parameters during development
• Documentation tools to facilitate certification processes

• Support for a wide input voltage range (90V-264V) and frequency range (47Hz-63Hz)
• Prototype development cycle within a specified tight timeframe (e.g., 6-12 months)
• High reliability and repeatability of hardware performance across units
• Compliance with multiple international standards and certifications
• Scalability to produce a broad voltage range and adapt to future standards

The project aims to deliver a versatile line of power supplies fully compliant with global standards, significantly reducing time-to-market and certification costs. It will enable the client to expand into international markets confidently, with products demonstrating high efficiency and minimal electromagnetic interference, fostering increased competitiveness and revenue growth.