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Automated Cold Storage and Refrigeration System for Poultry Production

firstlinesoftware.com

Agriculture

Manufacturing

Logistics

Challenge

Need to implement an EU-compliant automated refrigeration system across a 250-acre agricultural complex to maintain product quality, meet international export standards, and optimize cold chain logistics through advanced warehouse automation.

About the Client

Leading poultry supplier operating 5 poultry plants and 2 fowl farms, specializing in integrated chicken meat production from farming to packaging

Project Goals

Design and deploy a fully automated cold storage warehouse with -0°F temperature control
Implement viastore WMS for end-to-end inventory management and compliance tracking
Integrate robotic pallet handling systems with shuttle technology for 9-fold depth storage
Establish real-time temperature and motion monitoring for quality assurance
Achieve complete automation from packing to final shipment within 6 months

System Requirements

Automated stacking cranes with precision pallet handling
Multi-depth shuttle storage system
Conveyor-based product transportation from packing to storage
Temperature and motion sensor integration for quality tracking
Centralized viastore WMS control interface

Technology Stack

viastore WMS (Warehouse Management System)

Viapal stacking cranes

Industrial conveyor systems

IoT temperature/motion sensors

Automated robotic palletizers

System Integrations

viastore WMS with existing production systems
Sensor data aggregation platform
Automated crane/shuttle control systems
Quality monitoring dashboards

Non-Functional Requirements

24/7 system availability with 99.9% uptime
Scalable architecture for future expansion
Sub-zero temperature operational reliability
Real-time data processing with <500ms latency
Compliance with EU food safety regulations

Expected Business Impact

Enables EU market access through compliance with cold chain requirements, reduces manual handling errors by 95%, increases storage density by 40% through multi-depth shuttle systems, and provides full product traceability from warehouse to retail with real-time quality monitoring.