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Automated Board Optimization System for Sawmill Operations
  1. case
  2. Automated Board Optimization System for Sawmill Operations

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Automated Board Optimization System for Sawmill Operations

embiq.com
Manufacturing
Food & Beverage

Inefficient Wood Processing and Material Waste

ZM Jablonski currently faces challenges in optimizing board cutting processes, leading to significant material waste. Manual measurement and calculation methods are time-consuming, prone to errors, and do not consistently achieve optimal board sizes based on customer specifications. This results in reduced profitability and increased operational costs.

About the Client

A sawmill focused on efficiently processing wood into boards of specific dimensions, aiming to minimize material waste and maximize yield.

Automate Board Cutting Optimization

  • Develop a software system to automatically measure and analyze wood dimensions.
  • Calculate optimal board cutting patterns to minimize material waste.
  • Integrate with existing sawmill equipment to control saw positioning and cutting processes.
  • Enable customers to specify desired board dimensions and receive optimally cut boards.
  • Improve overall efficiency and profitability of the sawmill operation.

System Functionality

  • Sensor data acquisition (weight, length, width).
  • Real-time data processing and analysis.
  • Optimal board cutting pattern calculation algorithm.
  • Machine control interface for saw positioning and operation.
  • Customer dimension specification input.
  • Waste minimization reporting.
  • Integration with existing sawmill machinery.

Technology Stack

C++
WinAPI
MFC

Equipment Integration

  • Sawmill machinery control systems
  • Sensor data interfaces

Performance and Reliability

  • Real-time processing capabilities
  • High accuracy in dimension measurement and cutting
  • System stability and reliability in a demanding industrial environment
  • Scalability to handle varying wood sizes and cutting demands
  • Secure data handling and protection

Expected Business Benefits

This project is expected to significantly reduce material waste, improve operational efficiency, increase profitability, and enhance customer satisfaction by providing consistently sized boards. The automated system will also reduce manual labor and minimize errors associated with traditional cutting methods.

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