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The client faces challenges in efficiently designing, validating, and optimizing programs for their high-volume production machines. Traditional methods rely on costly trial-and-error on physical machines, leading to potential damage, downtime, and inaccurate productivity estimations. Complex wire bending calculations and the need to account for numerous parameters make program creation and modification time-consuming and prone to errors. Lack of a robust simulation environment hinders proactive identification and resolution of potential collisions and interferences.
A well-established engineering firm specializing in the design and production of automated solutions for wire forming and sheet metal stamping, with a 50+ year history.
The implementation of this simulation platform is expected to significantly reduce production errors, minimize machine downtime, and improve overall manufacturing productivity. By enabling virtual program validation, the client can avoid costly trial-and-error on physical machines, leading to substantial cost savings and faster time-to-market. The simplified operator interface and automated diagnostic capabilities will empower operators to resolve issues quickly and efficiently, reducing human error and improving overall operational efficiency. Accurate productivity estimations will enable better production planning and resource allocation.