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Smart Manufacturing Platform Modernization with Microservices and Real-Time Data Integration

oxagile.com

Manufacturing

Information technology

Business services

Legacy System Limitations and Data Complexity Challenges

The client's existing smart manufacturing platform required complete replacement due to outdated architecture, inability to scale with growing data volumes, and insufficient real-time processing capabilities. Complex integration requirements across multiple systems and inconsistent implementation of non-functional requirements posed additional challenges.

About the Client

Global provider of industrial IoT solutions seeking to optimize manufacturing processes through modular platform architecture

Platform Modernization Goals

Develop modular microservices-based IoT platform for manufacturing automation
Implement real-time data processing with Apache Kafka integration
Create customizable applications for factory-specific workflows
Ensure seamless integration with existing document management and inventory systems
Establish robust version control and approval workflows

Core System Capabilities

Business Rules Engine for real-time attribute validation
Document Management with version control and security
Work Instructions Manager with training integration
Version Approval Workflow System
Timers Management with callback handling
Material Verification with rule-based actions
Master Data Import/Export via CSV and APIs

Technology Stack Requirements

.NET

Apache Kafka

RabbitMQ

PostgreSQL

MicroUI

System Integration Needs

Smart Manufacturing Platform Core Apps
External document management systems
Inventory tracking systems
Factory automation equipment APIs
Kafka-based event streaming architecture

Operational Requirements

High-volume data processing scalability
Real-time event streaming performance
Multi-tenancy security architecture
Comprehensive audit trails
Automated regression testing framework
Low-latency MicroUI interactions

Expected Business Outcomes

The modernized platform will enable 40% faster deployment of factory-specific configurations, reduce production errors through automated verification systems, and improve operational efficiency via real-time data-driven decision making. Scalable architecture will support 10x growth in connected manufacturing nodes while maintaining compliance with industry regulations through centralized version control and audit capabilities.