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Modernization of Mining Equipment Monitoring Software with Enhanced Testing Capabilities

instinctools.com

Manufacturing

Energy & Natural Resources

Challenges in Equipment Monitoring and Maintenance

The client's legacy application lacked modern functionality for effective testing and monitoring of vibrating screens, leading to delayed maintenance issue detection (average 3 months), high upkeep costs, and inefficient data management for research purposes.

About the Client

A leading manufacturer specializing in mining equipment, particularly vibrating screens for material segmentation by particle size.

Project Objectives for Software Modernization

Refactor existing application codebase for scalability
Implement a user-friendly interface for operational efficiency
Develop dual testing modes for comprehensive equipment analysis
Integrate cloud-based reporting system for data accessibility
Create centralized application management system

Core System Functionalities and Features

Impact Mode: Static testing of vibrating screen components
Orbit Mode: Dynamic testing during equipment operation
Automated cloud-stored reporting system
Responsive user interface design
Centralized application management dashboard

Technology Stack Requirements

Spring Framework

Java

C library integration

System Integration Needs

Cloud storage API
Legacy equipment monitoring systems

Performance and Scalability Requirements

Real-time data processing capability
High system availability (99.9%)
Data security compliance
Scalable architecture for future expansion

Expected Business Impact

Anticipated outcomes include 23% reduction in maintenance costs, three-month earlier issue detection window, enhanced research capabilities through centralized data collection, and improved client equipment management efficiency.