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Modernization of Hydraulic Torque Control System with Cross-Platform Mobile and Web Application Enhancements
  1. case
  2. Modernization of Hydraulic Torque Control System with Cross-Platform Mobile and Web Application Enhancements

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Modernization of Hydraulic Torque Control System with Cross-Platform Mobile and Web Application Enhancements

valor-software.com
Manufacturing
Information technology

Challenges in Outdated Systems and Limited Functionality

Legacy web application code requiring refactoring, outdated Firebase and Angular libraries limiting performance, restricted web features failing to meet business needs, and an obsolete Windows-based mobile app incompatible with modern operational requirements.

About the Client

A 30-year industry leader specializing in hydraulic torque data collection and control systems for precision assembly processes, offering patented rugged handheld devices and customized work instruction solutions.

Modernization Goals for Enhanced Functionality and User Experience

  • Develop a modern Android mobile application for field operations
  • Implement offline data synchronization capabilities
  • Introduce manual simulation mode for product demonstrations
  • Establish flexible subscription and license management
  • Refactor web application frontend for scalability
  • Upgrade core technology stack to latest versions

Core System Functionalities and Key Features

  • Android-based job creation and processing workflows
  • Bluetooth connectivity for hydraulic wrench integration
  • Local data storage with cloud synchronization
  • Manual mode for simulated Bluetooth operation
  • Subscription licensing with trial period automation
  • Real-time remote monitoring via cloud analytics

Technology Stack Requirements

React Native
Redux
Realm DB
TypeScript
Firebase
Angular

System Integration Needs

  • Bluetooth Low Energy (BLE) protocols
  • Firebase Realtime Database
  • Barcode/RFID scanning APIs
  • 3G/4G/WiFi connectivity management

Operational Requirements

  • Offline-first architecture with conflict resolution
  • Military-grade durability for field devices
  • Enterprise security with role-based access
  • Cross-platform performance optimization
  • Scalable cloud infrastructure

Business Impact of System Modernization

Enables real-time torque data collection in remote environments, reduces operational costs through automated reporting, expands market reach with flexible licensing models, improves user adoption via intuitive mobile interfaces, and establishes foundation for IoT-enabled predictive maintenance capabilities.

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