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Digital Transformation of Manufacturing Workflows for Compliance and Efficiency

dreamix.eu

Manufacturing

Energy & natural resources

Automotive

Current Challenges with Manual Processes and Compliance

EMKA faces inefficiencies due to manual, paper-based workflows, leading to high error rates, poor traceability, and non-compliance with ISO certification requirements. The lack of real-time data synchronization between production, warehouse, and ERP systems hampers productivity and cost transparency.

About the Client

A leading Bulgarian manufacturer of cables, insulated cords, and PVC compounds with 87+ years of expertise, distributing products across Europe.

Digital Transformation Goals

Automate production and labor tracking to reduce errors
Achieve ISO certification compliance through documented processes
Integrate real-time data exchange with ERP and warehouse systems
Improve inventory accuracy and supply chain transparency
Enable data-driven decision-making via analytics

Core System Functionalities

Employee and role management for secure access
Barcode/QR code-based traceability for components
Manual data input interfaces for production metrics
Track-and-trace functionality across the supply chain
Real-time ERP and warehouse integration
Data analytics dashboard for performance insights

Technology Stack Requirements

Java Web Frameworks

Angular

PostgreSQL

On-premise server infrastructure

System Integration Needs

ERP API
Warehouse Management System (WMS)

Non-Functional Requirements

High security for on-premise data hosting
Scalability to support multi-shift operations
Real-time data synchronization performance
User-friendly interfaces for factory workers

Expected Business Impact

The solution will increase productivity by reducing manual errors, shorten shipping times through transparent workflows, lower compliance risks with automated documentation, and improve cost visibility via granular data analytics. It will also enhance eligibility for industry certifications and strengthen competitiveness in European markets.