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Development of Embedded Pre-Certification Testing Software for AC-Powered Electronic Devices

instinctools.com

Manufacturing

Consumer products & services

Challenge in Compliance Testing for AC-Powered Devices

The client needed an embedded software solution to automate pre-certification testing of AC-powered electronic devices (up to 600W) for compliance with IEC 61000-4-11:2004, addressing inefficiencies in manual testing processes and ensuring reliability under voltage fluctuations, short interruptions, and failure resistance scenarios.

About the Client

A leading manufacturer of household electronic appliances requiring automated compliance testing solutions for regulatory standards.

Project Goals for Embedded Testing Software Development

Accelerate conformity testing processes for regulatory compliance
Ensure adherence to IEC 61000-4-11:2004 standards for voltage stability and failure resistance
Enable portability and seamless integration with existing hardware test generators
Provide computer-controlled interface for test configuration and data analysis

Core Functionalities of the Testing Software

Automated voltage fluctuation and interruption testing
IEC 61000-4-11:2004 compliance validation
USB/serial communication interface for computer control
Compact and portable hardware integration
Test result logging and reporting

Technologies for Embedded System Development

Autocad

MicroCAP

pcad

IGBT power modules

AVR

RTOS

PWM

Required System Integrations

Computer control interface (USB/serial)
Hardware test generator modules

Non-Functional Requirements

High reliability under extreme voltage stress conditions
Real-time performance for test execution
Secure data transmission between hardware and software
Scalability for future compliance standards

Expected Business Impact of Automated Compliance Testing

Reduction in manual testing time by 50-70%, faster time-to-market for compliant devices, minimized risk of certification failures, and improved operational efficiency through automated reporting and hardware-software synergy.