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Development of Advanced Robotic Metallurgical Processing System with Intelligent Control

impicode.com

Education

Manufacturing

Energy & natural resources

Inefficiency and Limited Scope of Existing Metallurgical Processes

Traditional metallurgical processes often require significant human intervention, are time-consuming, and may not be adaptable to unique or unconventional material transformations. There is a need for a more automated, flexible, and efficient method for metal processing, particularly for specialized applications lacking standard production technologies.

About the Client

A leading German mining and metallurgical academy focused on research, development, and optimization of materials and production technologies for a sustainable future.

Automate Metal Processing and Enable Novel Material Transformations

Develop a robotic system capable of performing complex metallurgical processing tasks with minimal human intervention.
Create an intelligent control system to coordinate all hardware components of the robotic system.
Enable the processing of unconventional metal structures and materials.
Enhance process efficiency and reduce production time.
Improve product quality and consistency.
Ensure safety during automated metal processing.

System Functionality and Features

Robotic arm control for precise manipulation of metal workpieces.
Integration with furnace, hydraulic presses, scanner systems (stepper motor, thermal imaging, 2D/3D).
Proprietary control language for directing all hardware components.
Programming environment for the control language.
Ability to halt the process in case of safety threats.
Real-time data acquisition during scanning for continuous workpiece modeling.
High-level command interface for users to define desired transformations.

Robotics, Control Systems, Programming

RoboDK (for robotic arm control)

C++ (for existing system components)

Custom control language

Programming environment (to support custom control language)

Hardware and Software System Integration

Robotic arm (RoboDK integration)
Furnace control system
Hydraulic press control system
Stepper motor scanner system
Thermal imaging camera system
2D/3D profile scanner system
C++ modules (via wrapper)

Reliability, Safety, Performance, Scalability

High reliability to ensure consistent processing outcomes.
Robust safety mechanisms to prevent accidents and protect operators.
Real-time performance for efficient processing.
Scalable architecture to accommodate future hardware and software expansions.

Revolutionizing Metallurgical Industry Efficiency and Innovation

This project is expected to significantly impact the metallurgical industry by enabling automated processing of complex materials, reducing production costs, improving product quality, and fostering innovation in material science and manufacturing. The system will allow for the efficient implementation of unconventional projects, opening up new possibilities for material transformation and customization.